Hydro Power Station

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Objective

Aurora was awarded £1.7M to deliver EPC works on a hydro  power station between 2025 and 2027. The scope included full-site laser  scanning, detailed pipework design, fabrication, installation, and inspection  of replacement systems. The project involved complex pipework replacement and  valve upgrades within an operational hydroelectric facility. The objective was to design, fabricate, and install replacement pipework and  valves while ensuring safe lifting operations and maintaining system  integrity within a live hydro power station environment.

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Challenges

• Working within an operational hydro power facility

• Handling and installing large, heavy components (up to 60te valves)

• Integration of new pipework into existing infrastructure, including concrete-embedded sections

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Solution

·      Full-site laser survey and detailed design, including isometrics for 2,300m of pipework

·      In-house pipework fabrication, NDT, and hydro testing

Management of site lifting operations and installation of replacement valves (including 60te valves)

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Value to Client

Aurora delivered a fully integrated EPC solution, managing the project from initial survey through to final installation, ensuring a seamless and efficient execution. High-quality fabrication and testing were achieved through in-house capabilities, enhancing overall quality control and reliability. The upgraded pipework and valves improved the performance and longevity of the hydropower system, while all lifting and installation operations were carried out safely and efficiently.This approach provided the client with a dependable, high-quality outcome and long-term operational benefits.

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